Engineers from multi-discipline involves in developing an intelligent model, providing detailed engineering information and 3600 view of the industrial plant.
3D Model can save considerable amount of time and cost of the project by efficiently providing accurate information in terms of Clash Detection, Dimensions or As-built Services of the Plant or treatment facility.
The digital model can be used to study various aspects of the job by providing integrated solution and visualisation from mechanical, structural, piping electrical and instrumentation streams.
The Practise of Modelling the plant before final implementation and construction is widely adopted by the EPC’s and has become one of the integral part of engineering phase.
The developed model is used for optimisation and modification of the plant and can be referred in future for expansion, Maintenance and repair Work.
Process Engineering
Provide line size calculations as per the given standards and required output.
Pressure drop, PSV, Relief valve and Control valve sizing
Hydraulic calculation
Prepare process data sheets.
Prepare P&ID’S
Provide Operation Manual.
Propose design and control philosophy for optimized functioning of new and existing Plants.
Mechanical Engineering
Provide design calculations for static vessels
Pressure Vessel, Storage tank and Columns as per ASME sec Division 1 & 2, API 650 & API 620.
Heat transfer Equipment ( Heat exchangers & Fired heaters)
Compare and review the vendor quotation in terms of technical biddings and issue for approval.
Finite Element Analysis
Civil/Structural Engineering
Perform design and detailing calculations for foundation, Layout and structural steel works
Prepare General Layout provisioning accessibility, pavement, road and fencing.
Provide with Fabrication drawings, Shop drawings and IFC drawings.
Calculate and analyse Structural and concrete supports.
Provide Procurement and construction support.
Issue MTO for all civil related purchasing.
Piping Engineering
Pressure Design of Pipes, Pipe fittingsas per International Codes and Standards
Pipe Material Specification
Detailing of Individual Lines
Pipe Isometric Generation
Bill of Material and Quantities including flanges, Valves and other fittings.
Finite Element Analysis of complete system
Generation of different Operating, Sustained and Expansion load cases, Considering Dead weight of pipe and piping components, Temperature, Seismic and Wind loads.
Perform Leakage test for flanges and Nozzle analysis, to study the combined effect of Bending Moment, Axial Loads and Internal pressure as per the required standards.
Provide MTO support and deliverables.
Issue final General arrangement drawings (GAD).
Electrical & Instrumentation
Earthing/ Cable traying.
Designing of Control Box, Junction Box and Panels.
MTO for control valves, relief valves and PSV’S
Finalization of Load list
Single Line diagram
Electrical specification
Electrical Layouts
Preparation of Cable schedules
Finalization of Control and Instrumentation List
Preparation of instrument data sheets and specifications
Layouts for instrument location and instrument cabling